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March 20, 2023 06:00 AM

Battery recycler Li-Cycle moving to new facility in Kingston, Ont.

The Toronto-based company said it will double its lithium ion battery material processing capacity in Kingston to 10,000 tonnes per year

David Kennedy
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    Li-Cyle Spoke Recycling Line
    SUPPLIED PHOTO

    A battery is loaded on a conveyer at one of Li-Cycle's spokes.,

    Canadian battery recycling company Li-Cycle Holdings Corp., is expanding to a new facility in Kingston, Ont. as it scales up its recycling capacity to meet growing demand from automakers.

    The Toronto-based company said it will double its lithium ion battery material processing capacity in Kingston to 10,000 tonnes per year, as well as add warehousing, research, and training space at a new integrated facility in the Eastern Ontario city.

    Li-Cycle shared the expansion plans March 8, following a tour of its existing Kingston plant by Prime Minister Justin Trudeau and European Commission President Ursula von der Leyen.

    Along with giving the company the ability to process more material as electric vehicle battery recycling demand picks up, Li-Cycle said the move will allow it to install its latest automated equipment. The Kingston site was the company’s first commercial-scale plant, built in 2020, and unlike subsequent iterations of its battery shredding technology, it relies on manual battery pack disassembly for certain parts of the recycling process.

    The company, which employs 170 in Canada, including 30 at the Kingston plant, would not say where in the city the new multi-purpose site will be located. It said the facility will be substantially larger than the original plant, which covers about 10,000 square-feet (900 square-metres), but that specifics are still being finalized.

    ADAM SCOTTI/PMO

    Left to right: Li-Cycle CEO Ajay Kochhar; Prime Minister Justin Trudeau; European Commission President Ursula von der Leyen; and Li-Cycle executive board chairman Tim Johnston tour the company's Kingston processing plant March 8. 

    The company has three other battery processing plants — which it refers to as spokes — up and running in Alabama, New York and Arizona. Its first European spoke is scheduled to come online in Germany in the second half of 2023, with another to follow in Norway next year.

    Shredding equipment at Li-Cycle’s processing plants break down end-of-life lithium ion batteries from electric vehicles and other sources. This first step in the company’s recycling process produces a product known as black mass that is rich in lithium, nickel, cobalt and other key battery metals.

    Black mass from the spokes will then be shipped to the company’s “hub” in Rochester, Ny., where the individual battery metals will be isolated and readied for reuse. That plant is currently under construction and scheduled to open in late 2023.

    In Kingston, Li-Cycle said initial work on the new facility is scheduled to start in 2023. The value of the investment was not disclosed.

    The company said it has not decided whether to repurpose or decommission its original Ontario plant.

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